Update for 644 v1.0, add images, gerbers, panel gerbers, panel config

panel.cfg

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+# This configuration file demonstrates panelizing multiple, different jobs.
+# We panelize the HEXAPOD job and several copies of the Proj1 job.
+
+##############################################################################
+# In the [DEFAULT] section you can create global names to save typing the same
+# directory name, for example, over and over.
+##############################################################################
+[DEFAULT]
+
+# Change projdir to wherever your project files are, for example:
+#
+#   projdir = /home/stuff/projects/test
+#
+# or relative pathname from where you are running GerbMerge
+#
+#   projdir = testdata
+#
+# or if all files are in the current directory (as in this example):
+#
+#   projdir = .
+projdir = .
+
+# For convenience, this is the base name of the merged output files.
+MergeOut = merge2
+
+#############################################################################
+# The [Options] section defines settings that control how the input files are
+# read and how the output files are generated.
+#############################################################################
+[Options]
+
+################################################################
+#
+#               Settings that are very important
+#
+################################################################
+
+# Option indicating name of file that maps Excellon tool codes to drill sizes.
+# This is not necessary if the Excellon files have embedded tool sizes, or if a
+# tool list is specified as part of the job description. The ToolList option
+# here is the "last resort" for mapping tool codes to tool sizes. Most recent
+# PCB programs embed drill size information right in the Excellon file, so this
+# option should not be necessary and can be commented out.
+#ToolList=proj1.drl
+
+# Optional indication of the number of decimal places in input Excellon drill
+# files. The default is 4 which works for recent versions of Eagle (since
+# version 4.11r12), as well as Orcad and PCB. Older versions of Eagle use 3
+# decimal places.
+#ExcellonDecimals = 4
+
+################################################################
+#
+#             Settings that are somewhat important
+#
+################################################################
+
+# Which layers to draw cut lines on. Omit this option or set to 'None' for no
+# cut lines. Cut lines are borders around each job that serve as guides for
+# cutting the panel into individual jobs. Option 'CutLineWidth' sets the
+# thickness of these cut lines.
+#
+# NOTE: Layer names are ALL LOWERCASE, even if you define them with uppercase
+# letters below.
+CutLineLayers = *topsilkscreen,*bottomsilkscreen
+
+# Which layers to draw crop marks on. Omit this option or set to 'None' for no
+# crop marks. Crop marks are small L-shaped marks at the 4 corners of the final
+# panel. These practically define the extents of the panel and are required by
+# some board manufacturers. Crop marks are also required if you want to leave
+# extra space around the final panel for tooling or handling.  Option
+# 'CropMarkWidth' sets the thickness of these crop marks.
+#
+# NOTE: Layer names are ALL LOWERCASE, even if you define them with uppercase
+# letters below.
+CropMarkLayers = *topsilkscreen,*bottomsilkscreen
+
+OutlineLayers = *toplayer,*bottomlayer,*topsilkscreen,*bottomsilkscreen,*topsoldermask,*bottomsoldermask
+
+# Set this option to the name of a file in which to write a Gerber fabrication
+# drawing. Some board manufacturers require a fabrication drawing with panel
+# dimensions and drill hit marks and drill legend. There's no harm in creating
+# this file...you can ignore it if you don't need it.
+FabricationDrawingFile = %(mergeout)s.fab
+
+# If FabricationDrawingFile is specified, you can provide an optional file name
+# of a file containing arbitrary text to add to the fabrication drawing. This
+# text can indicate manufacturing information, contact information, etc.
+#FabricationDrawingText = %(projdir)s/fabdwg.txt
+
+# Option to generate leading zeros in the output Excellon drill file, i.e., to
+# NOT use leading-zero suppression. Some Gerber viewers cannot properly guess
+# the Excellon file format when there are no leading zeros.  Set this option to
+# 1 if your Gerber viewer is putting the drill holes in far off places that do
+# not line up with component pads.
+ExcellonLeadingZeros = 0
+
+# Optional additional Gerber layer on which to draw a rectangle defining the
+# extents of the entire panelized job. This will create a Gerber file (with
+# name specified by this option) that simply contains a rectangle defining the
+# outline of the final panel. This outline file is useful for circuit board
+# milling to indicate a path for the router tool. There's no harm in creating
+# this file...you can ignore it if you don't need it.
+OutlineLayerFile = %(mergeout)s.oln
+
+# Optional additional Gerber layer on which to draw horizontal and vertical
+# lines describing where to score (i.e., V-groove) the panel so that jobs
+# can easily snap apart. These scoring lines will be drawn half-way between
+# job borders.
+ScoringFile = %(mergeout)s.sco
+
+# Set the maximum dimensions of the final panel, if known. You can set the
+# dimensions of the maximum panel size supported by your board manufacturer,
+# and GerbMerge will print an error message if your layout exceeds these
+# dimensions. Alternatively, when using automatic placement, the panel sizes
+# listed here constrain the random placements such that only placements that
+# fit within the given panel dimensions will be considered. The dimensions are
+# specified in inches.
+PanelWidth = 3.93
+PanelHeight = 3.93
+
+# Set the amount of extra space to leave around the edges of the panel to
+# simplify tooling and handling. These margins are specified in inches, and
+# default to 0" if not specified. These spacings will only be visible to the
+# board manufacturer if you enable crop marks (see CropMarkLayers above) or use
+# an OutlineLayer.
+#LeftMargin   = 0.1
+#RightMargin  = 0.1
+#TopMargin    = 0.1
+#BottomMargin = 0.1
+
+################################################################
+#
+#           Settings that are probably not important
+#
+################################################################
+
+# Set the inter-job spacing (inches) in both the X-dimension (width) and
+# Y-dimension (height). Normally these would be the same unless you're trying
+# really hard to make your jobs fit into a panel of exact size and you need to
+# tweak these spacings to make it work. 0.125" is probably generous, about half
+# that is practical for using a band saw, but you probably want to leave it at
+# 0.125" if you have copper features close to the board edges and/or are using
+# less precise tools, like a hacksaw, for separating the boards.
+XSpacing = 0.0625
+YSpacing = 0.0625
+
+# Width of cut lines, in inches. The default value is 0.01". These are drawn on
+# the layers specified by CutLineLayers.
+CutLineWidth = 0.01
+
+# Width of crop marks, in inches. The default value is 0.01". These are drawn on
+# the layers specified by CropMarkLayers.
+CropMarkWidth = 0.01
+
+# This option is intended to reduce the probability of forgetting to include a
+# layer in a job description when panelizing two or more different jobs.
+# Unless this option is set to 1, an error will be raised if some jobs do not
+# have the same layer names as the others, i.e., are missing layers. For
+# example, if one job has a top-side soldermask layer and another doesn't, that
+# could be a mistake. Setting this option to 1 prevents this situation from
+# raising an error.
+AllowMissingLayers = 1
+
+# This option is intended to reduce the number of drills in the output by
+# eliminating drill sizes that are too close to make a difference. For example,
+# it probably does not make sense to have two separate 0.031" and 0.0315"
+# drills. The DrillClusterTolerance value specifies how much tolerance is
+# allowed in drill sizes, in units of inches. Multiple drill tools that span
+# twice this tolerance will be clustered into a single drill tool. For example,
+# a set of 0.031", 0.0315", 0.032", and 0.034" drills will all be replaced by a
+# single drill tool of diameter (0.031"+0.034")/2 = 0.0325". It is guaranteed
+# that all original drill sizes will be no farther than DrillClusterTolerance
+# from the drill tool size generated by clustering.
+#
+# Setting DrillClusterTolerance to 0 disables clustering.
+DrillClusterTolerance = 0.002
+
+# Use this option to automatically thicken features on particular layers. This
+# is intended for thickening silkscreen to some minimum width. The value of
+# this option must be a comma-separated list of layer names followed by minimum
+# feature sizes (in inches) for that layer. Comment this out to disable thickening.
+MinimumFeatureSize = *topsilkscreen,0.008,*bottomsilkscreen,0.008
+
+##############################################################################
+# This section sets the name of merged output files. Each assignment below
+# specifies a layer name and the file name that is to be written for that
+# merged layer. Except for the BoardOutline and Drills layer names, all other
+# layer names must begin with an asterisk '*'. The special layer name Placement
+# is used to specify the placement file that can be used with the
+# '--place-file' command-line option in a future invocation of GerbMerge.  The
+# special layer name ToolList is used to specify the file name that represents
+# the tool list for the panelized job.
+#
+# By default, if this section is omitted or no layername=filename assignment is
+# made, the following files are generated:
+#
+#   BoardOutline = merged.boardoutline.ger
+#   Drills       = merged.drills.xln
+#   Placement    = merged.placement.txt
+#   ToolList     = merged.toollist.drl
+#   *layername   = merged.layername.ger
+#                  (for example: 'merged.toplayer.ger', 'merged.silkscreen.ger')
+#
+# Any assignment that does not begin with '*' or is not one of the reserved
+# names BoardOutline, Drills, ToolList, or Placement is a generic string
+# assignment that can be used for string substitutions, to save typing.
+##############################################################################
+[MergeOutputFiles]
+Prefix = %(mergeout)s
+
+*TopLayer=%(prefix)s.GTL
+*BottomLayer=%(prefix)s.GBL
+*TopSilkscreen=%(prefix)s.GTO
+*BottomSilkscreen=%(prefix)s.GBO
+*TopSoldermask=%(prefix)s.GTS
+*BottomSoldermask=%(prefix)s.GBS
+Drills=%(prefix)s.TXT
+BoardOutline=%(prefix)s.bor
+ToolList = toollist.%(prefix)s.drl
+Placement = placement.%(prefix)s.txt
+
+##############################################################################
+# The remainder of the file specifies the jobs to be panelized. Each job is
+# specified in its own section. To each job you can assign a job name, which
+# will be the name of the section in square brackets (e.g., [Proj1]). This job
+# name is used in the layout file (if used) to refer to the job.
+#
+# Job names are case-sensitive, but do not create job names that are the same
+# except for the case of the characters, as this may cause problems during
+# layout. Job names may only contain the following characters:
+#
+#       a-z  A-Z  0-9  _
+#
+# In addition, job names must begin with a letter (a-z or A-Z).
+##############################################################################
+[SARduino_644]
+
+# You can set any options you like to make generating filenames easier, like
+# Prefix. This is just a helper option, not a reserved name. Note, however,
+# that you must write %(prefix)s below, in ALL LOWERCASE.
+#
+# Note how we are making use of the 'projdir' string defined way up at the top
+# in the [DEFAULT] section to save some typing. By setting 'projdir=somedir'
+# the expression '%(projdir)s/proj1' expands to 'somedir/proj1'.
+Prefix=%(projdir)s/SARduino_644
+
+# List all the layers that participate in this job. Required layers are Drills
+# and BoardOutline and have no '*' at the beginning.  Optional layers have
+# names chosen by you and begin with '*'. You should choose consistent layer
+# names across all jobs.
+*TopLayer=%(prefix)s.GTL
+*BottomLayer=%(prefix)s.GBL
+*TopSilkscreen=%(prefix)s.GTO
+*BottomSilkscreen=%(prefix)s.GBO
+*TopSoldermask=%(prefix)s.GTS
+*BottomSoldermask=%(prefix)s.GBS
+Drills=%(prefix)s.TXT
+BoardOutline=%(prefix)s.BOR
+
+# If this job does not have drill tool sizes embedded in the Excellon file, it
+# needs to have a separate tool list file that maps tool names (e.g., 'T01') to
+# tool diameter. This may be the global tool list specified in the [Options]
+# section with the ToolList parameter. If this job doesn't have embedded tool
+# sizes, and uses a different tool list than the global one, you can specify it
+# here.
+#ToolList=proj1.drl
+
+# If this job has a different ExcellonDecimals setting than the global setting
+# in the [Options] section above, it can be overridden here.
+#ExcellonDecimals = 3
+
+# You can set a 'Repeat' parameter for this job when using automatic placement
+# (i.e., no *.def file) to indicate how many times this job should appear in
+# the final panel. When using manual placement, this option is ignored.
+#Repeat = 11
+
+#[Hexapod]
+#Prefix=%(projdir)s/hexapod
+#*TopLayer=%(prefix)s.cmp
+#*BottomLayer=%(prefix)s.sol
+#*TopSilkscreen=%(prefix)s.plc
+#Drills=%(prefix)s.xln
+#BoardOutline=%(prefix)s.bor

panel.layout

@@ -0,0 +1,6 @@
+Row {
+    Col {
+	SARduino_644
+	SARduino_644
+    }
+}